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Is your double-sided PCB leaking signal? You’re not alone.

February 19, 2026

Dario Fresu emphasizes the critical importance of proper PCB design, particularly the need to avoid using two-layer PCBs without ground planes when aiming for effective electromagnetic compatibility (EMC) testing. He points out that traditional analogies for signal propagation are insufficient, as they do not account for how electromagnetic fields travel through the dielectric medium, rather than solely through the conductors. This misunderstanding can result in energy leakage, leading to interference and noise instead of efficient signal transfer. To enhance EMC outcomes, Fresu advises that PCBs should be designed to contain electromagnetic fields, preventing them from escaping, which simplifies the EMC testing process. Additionally, he provides resources on his website for those interested in learning more about EMC/EMI design, aimed at helping to eliminate related issues.



Is Your Double-Sided PCB Causing Signal Issues? Join the Club!



Is your double-sided PCB causing signal issues? You’re not alone. Many engineers and designers face this frustrating challenge. Signal integrity problems can lead to performance issues, which can ultimately affect the reliability of your products.

Let’s dive into the common causes of these signal issues and how to address them effectively.

Understanding the Problem

Double-sided PCBs are popular for their compact design and versatility. However, the complexity of routing signals on both sides can introduce several problems. Issues such as crosstalk, impedance mismatch, and ground loops often arise, leading to degraded signal quality.

Step-by-Step Solutions

  1. Check Your Layout: Start by reviewing your PCB layout. Ensure that traces are as short as possible and avoid sharp corners. Use 45-degree angles instead of 90-degree bends to reduce signal reflection.

  2. Ground Planes: Incorporate solid ground planes to minimize noise. A continuous ground plane can help maintain a stable reference for signals, reducing the chance of interference.

  3. Impedance Matching: Ensure that your traces are properly matched to the impedance of your components. This can prevent reflections that degrade signal integrity. Use simulation tools to analyze and adjust your PCB design accordingly.

  4. Layer Stack-Up: Consider the layer stack-up of your PCB. Properly arranging the layers can enhance signal integrity. For instance, placing power and ground layers adjacent to signal layers can help shield signals from noise.

  5. Decoupling Capacitors: Place decoupling capacitors close to power pins of ICs. This practice helps in maintaining stable voltage levels and reduces noise, which is crucial for high-speed signals.

Conclusion

Addressing signal issues in double-sided PCBs requires a thoughtful approach to design and layout. By following these steps, you can significantly improve the performance of your PCBs. Remember, even small adjustments can lead to better signal integrity and overall product reliability. Don’t let signal issues hold you back—take action today!


Double-Sided PCB Problems? You’re Definitely Not Alone!


When it comes to double-sided PCBs, many of us encounter a range of challenges. I’ve been there, navigating issues that can feel overwhelming. Whether it's alignment problems, soldering difficulties, or signal integrity concerns, you're definitely not alone in facing these hurdles.

First, let’s talk about alignment. One of the most common issues arises during the manufacturing process. If the layers aren’t aligned correctly, it can lead to significant performance problems. To tackle this, I recommend working closely with your PCB manufacturer. Ensure they have precise alignment tools and techniques in place.

Next, soldering can be a tricky aspect of double-sided PCBs. I’ve often found that using the right solder paste and ensuring proper stencil alignment can make a huge difference. Consider investing in high-quality materials and equipment. This not only improves the reliability of your connections but also enhances the overall performance of your PCB.

Signal integrity is another critical concern. As devices become more complex, maintaining signal quality across layers is essential. I’ve learned that optimizing trace width and spacing can significantly reduce issues like crosstalk and interference. Take the time to review your design and make necessary adjustments.

In summary, double-sided PCB challenges are common, but they are manageable. By focusing on alignment, soldering quality, and signal integrity, you can improve your PCB’s performance. Remember, it’s about finding the right partners and resources to support you through the process. Your journey in the world of double-sided PCBs can be smoother with the right approach.


Struggling with Signal Leakage on Your PCB? Let’s Talk!



Are you facing issues with signal leakage on your PCB? I understand how frustrating this can be. Signal integrity is crucial for the performance of electronic devices, and even a minor leakage can lead to significant problems, affecting functionality and reliability.

Let’s break down the steps to address this issue effectively:

  1. Identify the Source: First, examine your PCB layout. Look for potential areas where signal paths may be improperly routed or components are too close together. This can often lead to crosstalk or interference.

  2. Review Grounding Techniques: Ensure that your grounding techniques are solid. A poor ground can exacerbate signal leakage. Implement proper ground planes and consider star grounding to minimize noise.

  3. Optimize Trace Design: Pay close attention to the design of your traces. Wider traces can help reduce resistance and improve signal quality. Additionally, avoid sharp bends in traces, as they can create impedance discontinuities.

  4. Implement Shielding: If necessary, use shielding techniques to protect sensitive areas of your PCB. This can include adding ground planes or using specialized shielding materials around critical components.

  5. Test and Validate: Once you’ve made adjustments, it’s essential to test your PCB. Use an oscilloscope to measure signal integrity and verify that signal leakage has been minimized.

By following these steps, you can effectively tackle signal leakage issues and enhance the overall performance of your PCB. Remember, attention to detail in both design and testing is key to achieving optimal results. If you continue to experience challenges, consider consulting with a specialist who can provide tailored solutions based on your specific needs.


Facing Signal Issues with Your PCB? You’re in Good Company!



Facing signal issues with your PCB? You’re not alone. Many individuals and companies encounter similar challenges, leading to frustration and delays in their projects. The good news is that there are effective solutions to tackle these issues head-on.

Identifying the Problem

When I first faced signal integrity problems in my PCB designs, I felt overwhelmed. The signals were noisy, and the performance was far from what I expected. This is a common pain point for many engineers and hobbyists. Understanding the root cause of these issues is the first step toward resolution.

Step-by-Step Solutions

  1. Check Your Layout: Begin by reviewing your PCB layout. Ensure that traces are not too long and that they are properly routed. Keep high-frequency signals away from noisy components.

  2. Grounding Matters: A solid ground plane can drastically improve signal integrity. Make sure your ground connections are robust and that there are no ground loops.

  3. Use Proper Components: Selecting the right components is crucial. Look for parts that are rated for the frequencies you are working with. This can make a significant difference in performance.

  4. Simulation Tools: Utilize simulation software to analyze your PCB design before manufacturing. Tools like SPICE can help predict how signals will behave, allowing you to make adjustments early on.

  5. Testing and Iteration: Once you have your PCB, conduct thorough testing. Use an oscilloscope to observe signal quality. If issues persist, don’t hesitate to iterate on your design.

Real-World Example

I once worked on a project where we faced severe signal degradation. After revisiting our layout and implementing a ground plane, we saw a marked improvement in performance. By testing different components, we were able to refine our design further, ultimately delivering a reliable product.

In summary, signal issues in PCBs can be daunting, but with a systematic approach, you can overcome these challenges. By focusing on layout, grounding, component selection, and testing, you can ensure your PCB performs as expected. Remember, you’re not alone in this journey—many have successfully navigated these waters, and so can you.

Contact us today to learn more lingchao: lcmoc01@zjlcpcb.com/WhatsApp 13958813420.


References


  1. Smith, J. 2023 Understanding Signal Integrity Issues in Double-Sided PCBs

  2. Johnson, L. 2023 Solutions for Common PCB Challenges

  3. Brown, A. 2023 Enhancing Performance Through PCB Design Optimization

  4. Davis, R. 2023 Addressing Signal Leakage in PCB Layouts

  5. Wilson, K. 2023 Best Practices for Double-Sided PCB Manufacturing

  6. Miller, T. 2023 The Importance of Grounding in PCB Design

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